Hastening vehicle electrification with technology from Molex

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Vehicle and vehicle infrastructure electrification is perhaps the single biggest evolution in the automotive market since the Ford Motor Company unveiled the Model T. This technology would not be possible, however, without cutting-edge components and systems. This article from Molex explores a wide range of interconnect solutions built to thrive in tough EV applications.

An increasing focus on transformational energy is aligning with consumer demands for safety, comfort, convenience, and functionality in the transportation sector. This alignment is driving a major evolution in automotive design and accelerating the shift towards electric vehicles (EVs).

As vehicles continue to incorporate more electrical components and transition to electrified powertrains, this advancement is both positive and inevitable. Molex is at the forefront of this trend, working closely with the automotive industry to ensure products, tools, and processes deliver reliable solutions. These efforts are paving the way for a seamless transition to a vibrant electric future. Key ways that Molex can help are:

Streamlined design
A big trend in vehicle electrification is the centralization of computing power within a car. The current methodology is to use a distributed network of ECUs. However, as computing power and reliability have increased recently, it’s now possible to move to zonal architecture. This approach leverages a smaller number of more powerful computers, minimizing energy usage, installation complexity and cost. Molex supports this with cabling and connectors to transmit sensor and battery information to and from these centralized ECUs.

Manufacturer collaboration
The race for EV market share is a massive one, and OEMs need every advantage they can get. To stay ahead, these manufacturers are choosing to partner with battery-cell vendors, electric-motor developers and semiconductor makers to help them get to market faster. Longstanding difficulties remain around improving controller units, wiring, connectors, busbars, cameras and sensors. Since these technologies are well-represented in Molex’s product line, OEMs have a reliable partner that can support their products from idea through production.

Durable, innovative products
Molex develops and offers a wide range of innovative interconnect products for the automotive industry. The latest introductions offer vehicle designers more flexibility, smaller sizes and better protection against water or dust ingress.

MX150 connectors
Rugged construction
High density (fits more contacts in a smaller area
Durable to withstand temperature extremes and vibration
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HyperQube connectors
Touch proof & finger safe
Meets the demands of space-constrained applications
Safe & reliable power transmission in demanding applications
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HS AutoLink connectors
High speed for communications, infotainment and telematics
Full-length cable shielding for reduced EMI
Available in sealed and unsealed options
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MXP120 connectors
Sealed for performance in harsh environments
For automotive safety, body electronics and powertrain applications
As small as 1.20mm cavity size for use in ultra-compact designs
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Mini50 connectors
Compact design
High current capacity
Durability
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ConnTAK50 connectors
Secure locking mechanism
High vibration resistance
Versatile for automotive & off-highway applications
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Compactus connectors
Ultra-compact size
High performance
Flexible for use where space and weight are limited
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MX150 connectors
Rugged construction
High density (fits more contacts in a smaller area
Durable to withstand temperature extremes and vibration
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CMC/CMX connectors
Modular design for flexible and customizable configurations
Easy to assemble
Versatile for many automotive end uses
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DuraClik connectors
Robust design for reliability in rugged conditions
Locking mechanism ensures stable connection
For automotive and industrial applications where reliability is critical
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SlimStack connectors
Ultra-slim profile for maximized connections in a compact form
Space-saving design
Reliable connections despite small size
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Micro-Lock Plus connectors
Compact, high-density connector type
Secure locking performance
Versatile for a wide range of automotive applications
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MX-DaSH connectors
High-speed data, signal and power in one connector
Small size for easy assembly
Ready for zonal architecture
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FFC/FPC Busbars
Flexible design for easier routing of electrical connections
Space efficient for use in compact designs
High connection density
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